Advanced IIoT Motion Controller

Product Overview

The AX-5 Series Standard CPU is a next-generation Advanced IIoT Motion Controller designed for precision machinery, high-speed production lines, and complex multi-axis automation applications. Powered by a quad-core processor, the AX-5 balances simultaneous motion control and communication performance, enabling manufacturers to integrate production line data seamlessly into plant-wide management systems. With the shortest basic instruction execution time of 1 ns and support for up to 64 controlled axes, the AX-5 Series delivers the speed, precision, and connectivity demanded by modern industrial automation.

Key Features

• 4-core processor enabling simultaneous motion control and IIoT communication performance
• Minimum basic instruction execution time of 1 ns
• Controls up to 64 axes with minimum synchronization time of 32 axes per 1 ms
• 100 Mbps EtherCAT high-speed system bus with Hot Connect for real-time I/O updates and high-precision synchronization
• Native multi-protocol support including EtherCAT, EtherNet/IP, PROFINET Controller/Device, CANopen, CAN, Modbus TCP/RTU, OPC UA Server, MQTT, and FTP — no additional modules or licenses required
• Independent I/O power supply simplifies wiring and ensures stable system operation
• 12 mm ultra-thin I/O module design with DIN rail clips and removable front connectors — up to 50% cabinet space savings
• USB Type-C interface for direct on-site programming and debugging without an external power supply
• USB Type-A interface for connecting third-party Wi-Fi or Bluetooth adapters for wireless connectivity
• FTP server support for convenient remote project updates and maintenance
• Built-in diagnostics on all I/O modules for easy setup, troubleshooting, and maintenance
• Supports PLCopen MC standard motion control instructions and Delta-defined DMC motion control commands
• E-CAM editor, position planning tools, and support for linear, arc, and helical interpolation
• Compatible with Delta servo drives, AC motor drives, remote I/O modules, and other third-party motion devices
• Expandable up to a maximum of 4,096 I/O points via EtherCAT-based I/O modules
• Compliant with IEC 61131-3 standard; supports FBD, LD, ST, SFC, and CFC programming languages
• Programmed and configured via DIADesigner-AX, Delta’s integrated software platform for PLC, HMI, servo, and drive development

Product Specifications

• Processor: 4-Core
• Basic Instruction Execution Time: 1 ns (minimum)
• Max. Controlled Axes: 64
• Min. Synchronization Time: 32 axes / 1 ms
• EtherCAT Bus Speed: 100 Mbps
• Max. I/O Points: Up to 4,096 (via expansion)
• Max. EtherNet/IP IO Devices: 64
• Max. Data Length per Transmission: Input 1,440 bytes / Output 1,440 bytes
• Max. TPDO / RPDO: 256 (max. data size 1,000 bytes)
• Communication Protocols: EtherCAT, EtherNet/IP, PROFINET, CANopen, CAN, Modbus TCP/RTU, OPC UA, MQTT, FTP
• Wireless Connectivity: Wi-Fi and Bluetooth via USB Type-A adapter
• Programming Interface: USB Type-C (power delivery supported)
• I/O Module Width: 12 mm ultra-thin
• Programming Software: DIADesigner-AX
• Programming Standards: IEC 61131-3 (FBD, LD, ST, SFC, CFC)
• Motion Instructions: PLCopen MC and Delta DMC commands
• Interpolation Support: Linear, Arc, Helical

Typical Applications

• Industrial robotics and multi-axis motion systems
• Woodworking and CNC machining centers
• Printing and packaging machinery
• Electrical assembly and semiconductor manufacturing
• Material handling and logistics automation
• High-speed labeling and textile machinery